A knowledeable bimmer (E60 forum) shared his experience

I've got a 535d, bought new in june 2005, tuned at http://hs-elektronik.com/. About 320hp en 660nm.
Before the HFM change, GPS-clocked acceleration 0-200 km/h (0-160mph) in 20.2 secs.
After the change (after 75000km or 47000 miles) now it rockets in just 18.5 secs !!!
他的車改了 H&S chip (320 ps/ 660 Nm) , 老當益壯 75000Km 保養後 , 0-> 200 Km/hr 進步到 18.5s


My advise to all of you is : DON'T wait untill you got check-control messages or other faults before replacing. Just do it every 75000km!! <= 作者筆誤吧 ?
至少每 7500 Km 做一次保養 , 別撐到保養燈亮


Mine was for free now due to warrantee, however next one will cost about 300 euros ( $ 450).
Believe me it's worth it. Also improved mileage!

Some other (tecnical) facts:
* it's a Bosch hot-film air mass meter. They just changed the BMW part number from 13.62.7.793.633 to the one I have now : 13.62.7.805.415. It's still Bosch, the plastic holes where you put the bolts in are reinforced now.
* no ECU re-programming or anything else needed. Just plug and play...
* first few hunderd meters it's learning (a bit unsteady rpm). Literally a minute a so later it's good to go...
* be aware also that the automatic gearbox is shifting quicker at high rpm since it's related to HFM signal!!
* last but not least : change the airfilter as well and DO NOT put a sportfilter (K&N) in it, since it's an open airfilter and would damage the HFM almost instantly.

BMW 啟用新款的空氣流量計, 料號 13.62.7.805.415 , 幾百公尺的里程後, 引擎即可完成學習
高速換檔更迅速 , 切記勿改裝 如 K&N 等高流量空氣濾心 , 流量計容易受損.


A bit off-topic, but just nice to know: ZF in Germany, the automatic gearbox factory, gives as maximum allowed torque 600 NM for our 26Z gearbox. My tuner convinced me that +10% is fair, so don't go beyond 660NM. So DON'T use a powerbox as a tuning device, because you don't know how much it will be then...

535d 這顆 ZF 製變速箱可承受 600 Nm +- 10% , 小小晶片改裝無妨 , 大改就要注意 扭力不要超過 660 Nm !
自排變速箱 學習模式 reset procedure

You put your key in/hit start ONCE so the electronics of the car come on but it is not started.

Then hold down the gas, past the downshift point to the floor for 25-30 seconds straight.

If you listen, at about 25s exactly you will hear some "noise" and that is the tranny "resetting" itself to factor specs








畢節望族後裔
建議書 to 汎德

總公司找一些資深技師 (修車經驗) & 工程師 ( 原廠柴油系統 in depth & 外文能力)
組一個 "柴油車問題會診團隊" , 仔細搜集原廠技術通報, 能快速判定車主問題 & 修復
迅速建立 BMW 柴油車的口碑 , 對日後柴油車的銷售 絕對有幫助 !

地區經銷商沒有 "工程師" 編制, 原廠一堆技術通報 消化能力普遍不足 , Mercedes 也是一樣.


這篇 bmw535d status update , 因暫居 Google 排名第一, 希望汎德 or BMW 有關人員 read.

2007 LCI E60 型錄中看到 Sport auto 真面目 , 特別的排檔桿 , 不同於 LCI 之雞腿
後保桿底部除消音筒 + 尾管外 皆以塑膠板平封, 非常平整光滑 ( E60 對 Cd 頗為考究 )
原本想弄 Quad exhaust , 反而擔心需拆掉這些平滑的檔板 ....... 思考中






Low speeds: exhaust gases spin both turbos but the large one has no effect. Intake air passes through both but it's the small one, spinning faster, that compresses the air before it enters the intercooler.
idle to 1000 rpm

Medium speeds: a valve diverts some of the exhaust gas directly to the large turbo which now spins fast enough to pre-compress the intake air. The small turbo compresses it further.
1000~1750 rpm

High speeds: That diverter valve is now fully open, so the small turbo is out of action. Another diverter valve now lets the intake air, thoroughly compressed by the now rapidly spinning large turbo, head straight for the intercooler instead of being caught up in the small turbo, the small turbo bypassed at full chat
峰值扭力 at 1750 rpm

Very high speeds: There's more exhaust gas than even the large turbo can cope with, so another valve opens to let some gas bypass the turbo. This valve can also regulate total boost pressure so there's no need for a conventional wastegate.

'序列式' 雙渦輪, sequential twin turbo. 意思是兩個渦輪 '順序 動作',
turbine housing都是接在排氣頭段上, 算是 '並聯' 的狀態, 只不過會有閥門來控制廢氣適時適量的 '分配' 給個別turbine, 或控制單通或雙通.

而compressor這邊, 就有比較大的不同了. a這種, 就真的會有 '串聯' 的情形, 一大一小的turbo, 小的那個compressor會比較靠近節氣門/進器歧管, 大的反而在上游. 中低轉速時, turbine那邊只有小的接受廢氣驅動 (大顆的那個此時被閥門擋住) , 所以只有小的這個compressor作用, 氣流經過大顆的compressor之後被小渦輪吸入/增壓, 再餵給進氣歧管. 當轉速升高, 廢氣量增加到足以推動大渦輪時, 閥門將部分廢氣分給大顆的turbine, 待這顆大的turbo達到一定轉速, 有效產出壓力時, 就變成大渦輪增壓後再餵給小渦輪, 小渦輪再壓縮一次, 才給進氣歧管. 下一個階段, 引擎轉速高到一個程度, 廢氣量很大, 閥門就把全部廢氣都餵給大turbine, 小渦輪便停止, 完全由大渦輪來增壓, 此時進氣的氣流便有另外的管道和閥門, 繞過小渦輪的compressor housing, 直接通到進氣歧管.

BMW 535d序列式雙渦輪, 就是這樣的架構和運作方式



Reasons for Diesel turbo lag


"The perceived throttle delay you have experienced while driving is in fact the result of the compliance of the Diesel engine control system and the automatic transmission with EU regulations of the particulate emissions. It only occurs in limited engine operating conditions at high torque requirements when a gear change is imminent. It is only apparent in certain driving styles."

To continue quote, "The system builds acceleration at a rate that prevents the excessive formation of soot particles that would be generated should full fuelling be permitted. Because of this control, the throttle is actually applied electronically by the engine management system and not directly by the driver. The effect is that the operation of the accelerator pedal can feel different due to the normal linear correlation between driver requirement and the throttle application being replaced by the necessarily non-linear system control. The system applies the throttle slower than expected at first, and then builds to the drivers load requirement. It is not possible to alter the throttle application under these driving conditions, as compliance with EU regulations must be maintained"

Quote "A slight alteration of driving style minimises the control necessary and avoids the effect." Very helpful this last part is it not! Of course there is no actual advice as to what driving style to use, you'll need to experiment to achieve a result that you're happy with (or not!); pre-loading the revs from standstill/low speed (as when entering roundabouts) is one method, using manual (sport) another - all of which are not ideal perhaps, however this is how it is......enjoy!




畢節望族後裔


台灣汽車改裝工業強大的實力
http://www.carnews.com.tw/detail/2007-5/26/article_view_8117.htm

(1) 最難搞的 ECU, 535d remap to 340 ps, 國內有多家 chip tuning 代理商, 這個要靠老外.
(2) Intercooler 效率提升 , 本地就可以訂做了
學理推論 : remap 增加 boost -> 進氣溫度上升 -> OEM I/C 效能不足, 應予提升 ....... 有錯請先進指正
(3) 輕量化底盤套件 , 台灣零組件也逼進世界水準
(4) 內裝皮革, 影音升級 => 台灣一向粉強

畢節望族後裔
ai_0301 wrote:
大家好 ! 下...(恕刪)


目前535d的規格應該是 馬力272hp/扭力57.14kgm

加裝EZ-KBOX標準版後 馬力310hp/扭力63.5kgm

加裝EZ-KBOX進階版後 馬力320hp/扭力66.5kgm

安裝只需一分鐘
This's what I expect for .......


an UK 535d newbie ~~~~~
I came from a 2004 E55 AMG (5.5 V8 Kompressor), which only felt a fraction faster! Two of my friends drove the car today, and both came back with a little smile and commented "that's just so WRONG for a Diesel to be that fast !!"

That one is standard w/o amazing remap

E60 輪圈的資料

原廠輪圈有兩種 offset option : 17mm or 28mm ; 前者剛好切齊輪弧 , 看起來霸氣.
選購市售圈 ET : 17~20 mm
(1) 可免用 spacer
(2) 有擴張輪距的視覺效果 + 操控表現
(3) 若想降低車身, 趴趴走 , 前後輪胎寬度受限 235/275 mm 以下 , 才不會摩擦到輪拱
乖乖沿用 M-sport (-15mm) , 前後輪應該可以裝到 245/285 mm.

反之 ET 值 選用 > 25 mm , 不加墊片, 胎寬選擇彈性大.

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